Threading The Needle

Custom
Cut & Sew

From hot tubs to hospitals, furniture to factories, our custom cut and sew solutions serve every industry with precision and pride.

Largest in the World

The #1 spa cover producer, trusted globally.

Made in North America

Locally crafted for quality and reliability.

30+ Years of Expertise

Decades of innovation manufacturing.

Trusted by Top Brands

Chosen by the biggest names in the industry.

THREADING THE NEEDLE

Our Core Collections

While spa covers are at our core, our offerings now span an ever-expanding array of product categories and market verticals.

Spa + Hot Tub
Covers

The industry leader in spa covers for a reason, we craft high-quality covers engineered to withstand the elements and lock in heat. With custom-fit options and scalable production, we help deliver covers that perform, protect, and elevate the spa experience.

Cover Lifters +
Accessories

We offer a full range of accessories, from sewn components like cover caps to non-textile products like cover lifters and spa steps. Whether it’s stitching or sourcing, we help brands expand their lineup with quality, custom-fit add-ons.

Porch +
Patio

Our cushions and covers bring comfort and protection to outdoor spaces, all sewn with performance fabrics and pattern precision. We can scale to support any and all private label projects.

Umbrellas + Canopies

We build tough, stylish umbrellas and canopies using weather-ready fabrics, reinforced seams, and precision construction built for the outdoors. Need custom sizes, bold colors, or branded logos? We've got you covered.

Custom +
Contract Cutting

Our cut & sew expertise goes well beyond just one product category. With a made-to-order approach and a partner-first mindset, we’re built to flex and fit wherever your business needs us.
Leaders in the Spa Industry

Premium covers, globally recognized and customer-approved.

With 30+ years of experience, Core Covers delivers durable, custom-made covers trusted by leading hot tub and swim spa manufacturers.

Hot Tub Covers
Core in Action

Actions speak louder than words.

Combining expert craftsmanship with efficient systems to create handmade custom products is in our DNA. Check out our team in action, showcasing how we bring cut & sew products to life every day.

See What We Can Do
About Core Covers

One Manufacturer. Endless Possibilities.

While we specialize in spa, pool, and hot tub covers, our custom cut-and-sew capabilities extend across a wide range of industries:

Spa + Hot Tub

Automotive

Outdoor + Recreational

Furniture + Retail

Medical + Industrial

The Perfect Fit

Custom cut and sew for any category.

With decades of cut and sew experience and full-scale production capabilities, we’re equipped to build custom products across any category—no matter the complexity or volume. If you have a concept, we have the team and process to bring it to life. Let’s connect and build something together.

Business Inquiries