Capabilities Across Any Category
Our heritage lies in the spa cover space, but our teams have experience developing and manufacturing cut & sew products across many product verticals.
Spa & Hot Tub
Outdoor & Recreational
Furniture & Retail
Automotive
Medical & Industrial
Leaders in spa and hot tub cover manufacturing for 30+ years.
With over 30 years of cut and sew expertise, Core Covers is North America’s largest spa cover manufacturer, trusted by leading OEMs and aftermarket brands. We support custom and large-scale orders while maintaining quality. Each cover reflects the precision and consistency that define our reputation.
Performance materials backed by design experience.
At Core Covers, every cut begins with quality materials chosen for strength, durability, and long-term value. We use marine-grade vinyls, UV- and mildew-resistant fabrics, high-density foams, and proprietary options like WeatherShield™, all matched to real-world performance for consistent results across every production run.
Collaborative design and prototyping comes standard.
We are more than a manufacturer, we're your product development partner. From CAD files to early sketches, our in-house team supports engineering, prototyping, and refinement. We work closely with your designers to ensure every part is production ready. With quick prototyping and agile design help, we bring ideas to market faster.
Mass customization built on exacting process standards.
Every product we make, from spa covers to cushions, is built with precision for a perfect fit. Our CAD systems, CNC cutting, and skilled sewing deliver tight tolerances across all orders. From custom shapes to branding, we meet complex specs with accuracy. That level of precision is why brands trust Core.